Smart Doll Guy Expectations
Limited Availability & Pricing
- We currently have only one set of master molds, meaning each casting cycle produces just one body set, which increases manufacturing costs.
- We are using the original molds, but they were not designed for efficient production. While the quality was acceptable by 2017 standards, our expectations have since evolved. Additionally, most of the scoring grooves for cutting flash no longer meet today’s standards, requiring components to be cut freehand—a time-consuming process. As a result, extra processing time is needed to cast, cut, and refine each component to meet our current quality standards.
Sofubi Mold Challenges
The Guys the Limit
- Arm & Leg Imperfections – Years of storage caused dents inside the arms and legs, which transfer to the final cast (see images 4 and 5). This damage is irreversible.
- Surface Shine – Despite restoration efforts, some areas remain shiny, particularly under the bust (see image 8).
- Soft Sofubi Body – The guys use a full soft-body made from the same squishy sofubi grade as our full soft peach-body girls. This resolves an issue where the upper arm shape previously caused detachment. The soft material also allows for easier reinsertion of the shoulder joint.
- Limited T-Pose Capability – The arms cannot extend fully in a T-pose (see image 1). This is intentional—not only to prevent arms from detaching in a T-pose but also because the circular shoulder cut prevents deformation when the arms are lowered.
- Shoulder Adjustment Required – When positioning the arms beside the body, the shoulders may need to be swiveled back into place (see images 2 and 3).
- Visible Cutting Groove – Since the upper arm socket is now circular instead of a slit, the previous cutting groove remains visible, which may be aesthetically unappealing to some (see image 7).
- Foot Proportions – The feet are disproportionately small but can wear any Smart Doll footwear (see image 6).
- Loose Hands – The hands have a large internal cavity—because the guys have big… hands. While we’ve thickened the sofubi as much as possible to improve grip, making it any thicker would result in a completely filled cavity, preventing frame insertion. As a result, while the hands fit well, they will feel loose when posing.
- Dressing Difficulty – The full soft-body has a grippy texture, increasing friction when putting on or removing clothing. Dressing the dolls requires more patience than with hard-body versions.
- Limited Apparel Options – While Smart Doll footwear fits the guys’ default feet, we do not plan to release an extensive clothing range due to limited production. We are making some jeans and T-shirts and will also provide free sewing patterns so customers can create or even sell their own designs.
- Potential Foot Upgrade – We are working on restoring the original, larger foot mold (image 15), which has a more proportional shape. However, finding shoes to fit them may be difficult. If the restoration is successful, we will offer the larger feet separately.
- Large Forehead – Like all Smart Dolls, the head has a pronounced forehead, which may not appeal to those who prefer a wig-free display (see image 9).
- Shorter, Stronger, and More Stable – The previous Smart Doll Guy was taller but had a wobbly chest due to the need for additional Jeton joints at the time. This release brings him closer to our original intended height while improving overall stability.
- Increased Staining Risk – The full soft sofubi body is more prone to absorbing pigments compared to hard-grade sofubi. Folks should take appropriate stain prevention measures.
- Shin Aesthetics - We’ve previously heard feedback about the recessed appearance on the back of the shins (image 10) and the back of the neck (image 11), with some feeling it affects the overall aesthetic. Please note that this aspect remains unchanged in this release.
- Elbow Resetting - The elbows may need to be reset by gently pushing them back into the upper arm—just like with Smart Doll girls. However, be careful not to apply excessive force when adjusting the elbow, wrist, or ankle joints, as the soft-grade sofubi material can become deformed under pressure.
- Shoulder Frame Misalignment – The larger cavity in the upper arms increases the risk of twisting the shoulder frame, often when users test flexibility by rotating the upper arm shell 180 degrees without the frame moving in sync. This results in the shoulder frame being flipped (image 13), preventing the arm from resting naturally at the body’s side. To fix this, remove the arm and rotate the shoulder frame back 180 degrees. If needed, use a hairdryer to soften the vinyl, but be cautious to avoid burns.
- Shoulder Insertion – The upper arm is now made of soft-grade sofubi, making it easier to grip the internal frame and push it into the shoulder joint. However, it can still be challenging. Check this article for a guide on effectively inserting the arms.
- Foot Insertion – If the foot socket isn’t fully secured, the shin may push the foot out of place during posing. To prevent this, ensure the socket is inserted deep enough onto the shin shaft so that it locks onto the ridge at the end, keeping it firmly in place. Aim to insert the foot so that the ankle fully covers the ball joint for a secure and natural fit.
Final Thoughts
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